FullBend tube bending machine

FullBend

FullBend

Multiple levels of automation

FullBend is a line of tube bending machines designed to offer to the customer great flexibility, customization, and the right level of automation. The electrical movement of the bending axes combined with the movement of the head allow to configure the right machine to customer needs.

 

The extremely compact dimension of the bending head allows to bend parts with complex shapes which often require expensive right – left bending systems. This tube bending machine line is suitable when high quality level of repeatability, combined with the hight productivity, is required.

Main application fields

AERONAUTIC

FURNITURE

AUTOMOTIVE

HOSPITAL

Machine lines

FullBend   450 650 800
Max diameter round tube mild steel mm 45x3 65x5 80x5
Max diameter round tube Stainless steel mm 35x2 60x3 76x2
Max diameter round tube Metal alloys (Alu-CU) mm 50x3 90x2 108x2
Maximum bending radius mm 240 320 320
Useful length over the collet mm 3100 4200 4200
Useful length over the mandrel mm 4400 6000 6000
Maxi passage bar diameter   mm 45 78 78
Number of controlled axes   7 7 7
Bending head heights  mm 290 530 530
Height of bend die shaft mm 240 360 360
Bending head lenght mm 600 790 790
Bending head radius  mm 125 200 200
Operating power  V 220/400/480 400/800 400/800
Operating frequency Hz 50/60 50/60 50/60
Max power kW 18/27 30/50 30/50
Approximate weight   Kg 3400 7900 8200
Bending direction    Right Right Right

Main features

  • Strong structure in electro-welded carpentry with electrical and tools cabinet.
  • System management software (S.T.I) with simple, intuitive interface and 3D display of bended tube.
  • N. 7 brushless electric axes, controlled by CNC.
  • System compliant with CE requirements thanks to safety systems with laser barriers and protections.
  • Separate and ergonomic control pulpit with multitouch video.
  • Multiple stacks with electrical movement of the bending head.
  • The plant can be equipped with hydraulic unit for cutting, punching and marking.
  • Safety area adjustable according to different bending lengths.
  • Remote assistance available.
  • Possibility to bend round, square and special profiles.
  • Quick interchangeability of the bending system: compression, generation and calandering.

Advantages

  • Bending of complex shapes thanks to the compact dimension of the head.
  • Bending head with interchangeable passing shaft in order to use preexisting tools.
  • Excellent bending quality thanks to the wide range of accessories such as wiper die, shaped clamps, split bend die and mandrel lubrication system.
  • Driver with regenerative systems with energy savings of up to 40%.
  • Rigidity and precision of tool clamping due to irreversible closure.
  • Flexible system thanks to the possibility of multistack and multi-radius bending tools.
  • Quick setting time allows to change sectors without disassembling the collet’s body thanks to quick bayonet coupling.

Do you need more information?

Contact us or download the FullBend data sheet: you will discover a wide range of solutions to meet any production need in tube processing.

Contacts

Contacts

Sheet

Sheet