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FullBend tube bending machine

FullBend

FullBend

Multiple levels of automation

FullBend is a tube bending line designed to offer extreme flexibility in various customized automation levels. Starting from the minimum configuration of 6 controlled axes, FullBend can go as far as completely automating all movements, allowing you to configure the perfect machine for your needs.

 

The extremely compact dimensions of the bend head allows the fabrication of complex shapes which often require expensive dual-head LH/RH systems. 

Main application fields

AERONAUTIC

FURNITURE

AUTOMOTIVE

HOSPITAL

Machine lines

FullBend   250 450 650 800 1200 1500
Max tube mild steel round tube  mm 25x3 45x3 65x5 80x5 114x5 150x8
Max tube stainless steel round tube mm 20x2 35x2 60x3 76x2 100x4 140x4
Max tube metal alloy (Alu-Copper) in collet mm 30x3 50x3 90x2 108x2 130x3 180x10
Max bending radius mm 180 240 320 320 450 600
Useful length over the collet mm 2100 3000 4200 4200 5600 4000
Useful length over the mandrel mm 3500 4400 6000 6000 8300 7000
Max passage bar diameter   mm 28 45 78 78 113 143
Bending head heights  mm 220 290 520 520 690 980
Bending head lenghts  mm 990 990 1125 1125 1500 1200
Bending head radius  mm 90 125 200 200 275 350
Operating power  V 220/400/480 220/400/480 400/480 400/480 400/480 400/480
Operating frequency Hz 50/60 50/60 50/60 50/60 50/60 50/60
Max power kW 10/15 18/27 30/50 30/50 30/50 80/100
Approximate weight   Kg 2900 3400 7900 8200 16500 28000
Bending direction    Sx o Dx Sx o Dx Sx o Dx Sx o Dx Sx o Dx Sx o Dx

Main features

  • Calandering with boost function.
  • Sturdy structure in electro-welded carpentry with integrated electrical cabinet.
  • System management software (S.T.I.) with a simple, intuitive interface and 3D display of the bended tube.
  • From 6 to 14 axes brushless electric axes, controlled by CNC.
  • System compliant with CE requirements thanks to safety systems with laser barriers and protections.
  • Separate and ergonomic control pulpit with 14”/ 21” multitouch video according to the configuration.
  • The plant can be equipped with hydraulic unit for cutting, punching and marking.
  • Safety area adjustable according to different bending lengths.
  • Remote assistance available.
  • Quick interchangeability of the bending system: compression, generation and calandering.

Advantages

  • Wide range of profiles (round, square and special profiles).
  • Absolute position repeatability due to irreversible toggle locking of with absolute positioning.
  • Bending of complex shapes thanks to limited dimensions of the bending head.
  • Bending head with interchangeable passing shaft in order to use preexisting tools.
  • Excellent bending quality thanks to the wide range of accessories such as wiper die, shaped clamps, split bend die and mandrel lubrication system.
  • Driver with regenerative systems with energy savings of up to 40%.
  • Mechanical predisposition to change the bending direction and to increase the useful length of raw material.
  • Flexible system thanks to the possibility of multi-stack and multi-radius bending tools.
  • Quick setting time allows to change sectors without disassembling the collet’s body thanks to quick bayonet coupling.

Do you need more information?

Contact us or download the FullBend data sheet: you will discover a wide range of solutions to meet any production need in tube processing.